Complete Juice Production Line

Complete Juice Production Line

fresh fruit processing plant machine

Raw material Fresh fruits
End merchandise Obvious AJC/apple juice concentrate
Brix70~seventy two in aseptic baggage
Hourly processing capacity  up to 5 MTPH of uncooked fresh apples
Day-to-day processing capacity  up to 120 MT/working day, based mostly on three shifts
Processing period  60 times (or far more)
Total processing capacity  7200 MT/year
One strength juice Brix  Average Brix 12, min. ten. and max. Brix fifteen.
B/A, Acidity, etc.  TBC
Typical juice yield  90%, with double extracting.TBC and enzymation
Squander materials  Peel and excess pulp
Evaporator juice inlet  4000 Kg/hr 12. °Brix
Evaporated capacity  up to 4000 L/hr (1st result eighty °C)
Concentrate outlet capacity  up to 685 Kg/hr (in=twelve,°Brix / out=70 °Brix)
Focus outlet Brix  70 to seventy two °Brix (adjustable)
Packaging  Aseptic bags

A   FRESH APPLE PRE-Handling SECTION 
 A1  Fresh apple getting pool  1
 A2  CZPT flume  1
 A3  Bucket elevator with pump  1
 A4  Air-blowing & washing channel  1
 A5  Fruit washing and sorting combiner  1
 A6  Waste fruit discharge conveyor  2
 A7 Drinking water filtration & recycling unit for merchandise A 1
  

 B   EXTRACTION SECTION  
B1 HL bucket elevator 1
 B2  Hammer chopper
(Geared up with some knives and rotors) one
 B3  Chopping system one
 B4 Buffer tank one
 B5  Screw pumps  2
 B6  Continuous belt push/1st phase
(with 1 set of belt as standby) 1
B7 Screw conveyor  1
B8 Screw pump one
B9 Obtaining tank one
B10 Screw pump 1
 B11 Constant belt push/2nd phase
(with 1 set of belt as standby) one
 B12 Working platform for pressing  1
 B13 Peels & seeds screw conveyor  1
 B14  Balance tank for uncooked juice  1
B15 Integrated upstream control system  1
  
 C   ENZYMOLATION & FILTRATION  SECTION  
 C1  Plate heat exchanger one
 C2  Enzymation tanks(1000L,double-layer) four
 C3  Enzyme dosing unit one
 C4 Procedure platform 1
 C5  Centrifuge pump one
 C6  Disk centrifuge separator 1
 C7  Buffer  tank  1
 C8  Ultrafiltration Unit 1
 C9 Sectional control system one
  
 D   CONCENTRATION SECTION  
D1 Buffer  tank two
D2 Tri-impact slipping film vacuum evaporator   1
D3 Control technique for product C  1
D4 Procedure platform  1
D5 Screw pump  2
  
 E  UHT STERILIZATION SECTION  
 E1  balance tank  1
 E2  Plate UHT sterilizer  1
 E3  Control system  1
  
F  SINGLE-HEAD ASEPTIC FILLING SECTION  
F1  Single-head aseptic filler  1
 F2  Drum infeed and exit rollers 1
 F3  Label printing station  1
 F4 Control method one
  
G TIN CAN FILLING SECTION 
G1 tin can washer 1
G2 Tin can filling and seaming monobloc for two hundred~600g tin cans one
G3 ongoing pasteurizing & cooling system one
G4  air dryer  1
G5 Labeling machinery 
G6  ink coder(Linx)  1
G7 leading chain conveying system  1

 

Complete Juice Production Line

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